Orthopedics.
The sector we were born in.
PA12 nylon is the material this sector was waiting for: lightweight, fatigue-resistant, washable and suitable for prolonged skin contact. And we are not outsiders: 3D Squads was born inside an orthopedic company with over 30 years of custom manufacturing. We speak your language — from scan to delivery.
What we manufacture for orthopedics.
Podiatrist or orthopedic practice? Let us be your production workshop: from scan to printed pair with total contact and variable-density lattice — and if you want, delivered finished and covered, with the craft of 30 years making insoles.
Light and breathable thanks to lattices, with the real patient's fit. PA12 flexes without cracking where classic thermoplastics fatigue.
Housings, kits and non-implantable components for medical device manufacturers: industrial repeatability, recurring series and assembly included if you need it.
Lasts, thermoforming moulds, gauges and custom fixtures for the orthopedic workshop — the invisible part that saves hours every day.
Prototypes and validation sockets for prosthetics: verify the geometry with the patient before the definitive one. Iterate in 72 h, not weeks.
Working with a 3D scanner? We take your STL/OBJ files directly and close the full CAD-CAM loop. No file? We model it for you.
A European manufacturer of podiatry systems trusts us with the recurring production of its plantar scanning kits: repeated series, assembly included and delivery across the EU. No name published — discretion is part of the service too.
Recurring runs or scheduled production? Check out the short-run production service or ask about the 3D Squadron programme for B2B terms.
Real parts printed and photographed at our plant — no renders.
Born inside an orthopedic company.
3D Squads is the additive manufacturing lab of Al-Mar Técnicas Ortopédicas, a company with over 30 years at the patient's side. We know what a splint that rubs means, a foot that admits no errors, a delivery that cannot slip — we live it at home every day. That experience goes into every part we print for you.
We manufacture non-implantable parts and components to your specification; conformity of the final medical device always remains with the legal manufacturer. NDA signed from the first file if you need it.
Shall we talk about your case?
Upload your STL and see the price instantly, or tell us about your project by phone: +34 91 871 49 85 (Mon-Fri, 08:00-15:00 CET). We manufacture in Madrid with delivery across Spain and the EU.